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Title: How Lays Are Manufactured in Pepsico Factories Post by: Paul Voebel on December 24, 2010, 12:07:21 AM (http://800017.xyz/files/funzug/imgs/misc/lays_pepsico_factory_01.jpg)
This is a plant of PepsiCo, where chips Lay’s are produced. It has been opened recently in the city Azov of Rostov region. Let’s go over the whole sequence of production. Title: Re: How Lays Are Manufactured in Pepsico Factories Post by: Paul Voebel on December 24, 2010, 12:08:16 AM (http://800017.xyz/files/funzug/imgs/misc/lays_pepsico_factory_02.jpg)
Peeling, assortment and cutting potato Title: Re: How Lays Are Manufactured in Pepsico Factories Post by: Paul Voebel on December 24, 2010, 12:09:45 AM Before potatoes go to the cutting machine workers check if there are any defects on the vegetables or not. If there are some they are cut out
(http://800017.xyz/files/funzug/imgs/misc/lays_pepsico_factory_03.jpg) There are special sorts of potato, which are acceptable for chips-making, such sorts have higher Title: Re: How Lays Are Manufactured in Pepsico Factories Post by: Paul Voebel on December 24, 2010, 12:10:56 AM content of starch.
(http://800017.xyz/files/funzug/imgs/misc/lays_pepsico_factory_04.jpg) All the workers regularly have a medical and a certificate that they are healthy, and they all wash Title: Re: How Lays Are Manufactured in Pepsico Factories Post by: Paul Voebel on December 24, 2010, 12:12:13 AM their hands before working.
(http://800017.xyz/files/funzug/imgs/misc/lays_pepsico_factory_05.jpg) Peeling does in the abrasive barrels with periodical moving. First needed quantity of potato is Title: Re: How Lays Are Manufactured in Pepsico Factories Post by: Paul Voebel on December 24, 2010, 12:13:52 AM weighed in a special bunker to go to the barrel.
(http://800017.xyz/files/funzug/imgs/misc/lays_pepsico_factory_06.jpg) Cutting, each piece shouldn’t be thicker than 2mm. Go to The NEXT Page for More Pictures >>> Title: Re: How Lays Are Manufactured in Pepsico Factories Post by: Paul Voebel on December 24, 2010, 12:15:16 AM (http://800017.xyz/files/funzug/imgs/misc/lays_pepsico_factory_07.jpg)
The very “heart” of chips production line – a frying bath. The whole world has no analogous equipment, it has been made specially for PepsiCo and forbidden to be shown. Title: Re: How Lays Are Manufactured in Pepsico Factories Post by: Paul Voebel on December 24, 2010, 12:16:34 AM (http://800017.xyz/files/funzug/imgs/misc/lays_pepsico_factory_08.jpg)
Thin potato pieces are fried during 3 minutes at temperature 180 degrees Celsius. Oil and potato of high quality – guarantee of good taste of chips. Title: Re: How Lays Are Manufactured in Pepsico Factories Post by: Paul Voebel on December 24, 2010, 12:18:50 AM (http://800017.xyz/files/funzug/imgs/misc/lays_pepsico_factory_09.jpg)
Check of quality is necessary daily. Title: Re: How Lays Are Manufactured in Pepsico Factories Post by: Paul Voebel on December 24, 2010, 12:19:46 AM (http://800017.xyz/files/funzug/imgs/misc/lays_pepsico_factory_10.jpg)
That’s the stage when all additives are added to the chips. Their main constituent is salt. Title: Re: How Lays Are Manufactured in Pepsico Factories Post by: Paul Voebel on December 24, 2010, 12:20:44 AM (http://800017.xyz/files/funzug/imgs/misc/lays_pepsico_factory_11.jpg)
Chips of three different tastes maybe made simultaneously. Title: Re: How Lays Are Manufactured in Pepsico Factories Post by: Paul Voebel on December 24, 2010, 12:22:00 AM (http://800017.xyz/files/funzug/imgs/misc/lays_pepsico_factory_12.jpg)
Packing. Go to The NEXT Page for More Pictures >>> Title: Re: How Lays Are Manufactured in Pepsico Factories Post by: Paul Voebel on December 24, 2010, 12:23:14 AM The factory may produce 50 thousand tons of ready product annually. Sounds fantastic! (http://800017.xyz/files/funzug/imgs/misc/lays_pepsico_factory_13.jpg) Title: Re: How Lays Are Manufactured in Pepsico Factories Post by: Paul Voebel on December 24, 2010, 12:23:59 AM (http://800017.xyz/files/funzug/imgs/misc/lays_pepsico_factory_14.jpg)
As you may see not many people work here. The process is automated. It’s for the better, none of us would like to know that different people have touched your food… Title: Re: How Lays Are Manufactured in Pepsico Factories Post by: Paul Voebel on December 24, 2010, 12:25:08 AM (http://800017.xyz/files/funzug/imgs/misc/lays_pepsico_factory_15.jpg)
Precise weighing Title: Re: How Lays Are Manufactured in Pepsico Factories Post by: Paul Voebel on December 24, 2010, 12:25:43 AM (http://800017.xyz/files/funzug/imgs/misc/lays_pepsico_factory_16.jpg)
Title: Re: How Lays Are Manufactured in Pepsico Factories Post by: Paul Voebel on December 24, 2010, 12:26:11 AM (http://800017.xyz/files/funzug/imgs/misc/lays_pepsico_factory_17.jpg)
Title: Re: How Lays Are Manufactured in Pepsico Factories Post by: Paul Voebel on December 24, 2010, 12:26:53 AM (http://800017.xyz/files/funzug/imgs/misc/lays_pepsico_factory_18.jpg)
Go to The NEXT Page for More Pictures >>> Title: Re: How Lays Are Manufactured in Pepsico Factories Post by: Paul Voebel on December 24, 2010, 12:27:37 AM (http://800017.xyz/files/funzug/imgs/misc/lays_pepsico_factory_19.jpg)
Title: Re: How Lays Are Manufactured in Pepsico Factories Post by: Paul Voebel on December 24, 2010, 12:28:10 AM (http://800017.xyz/files/funzug/imgs/misc/lays_pepsico_factory_20.jpg)
Title: Re: How Lays Are Manufactured in Pepsico Factories Post by: Paul Voebel on December 24, 2010, 12:28:39 AM (http://800017.xyz/files/funzug/imgs/misc/lays_pepsico_factory_21.jpg)
Title: Re: How Lays Are Manufactured in Pepsico Factories Post by: Paul Voebel on December 24, 2010, 12:29:32 AM (http://800017.xyz/files/funzug/imgs/misc/lays_pepsico_factory_22.jpg)
Dried crust production at the same factory Title: Re: How Lays Are Manufactured in Pepsico Factories Post by: Paul Voebel on December 24, 2010, 12:30:05 AM (http://800017.xyz/files/funzug/imgs/misc/lays_pepsico_factory_23.jpg)
Title: Re: How Lays Are Manufactured in Pepsico Factories Post by: Paul Voebel on December 24, 2010, 12:30:59 AM (http://800017.xyz/files/funzug/imgs/misc/lays_pepsico_factory_24.jpg)
Go to The NEXT Page for More Pictures >>> Title: Re: How Lays Are Manufactured in Pepsico Factories Post by: Paul Voebel on December 24, 2010, 12:31:39 AM (http://800017.xyz/files/funzug/imgs/misc/lays_pepsico_factory_25.jpg)
Title: Re: How Lays Are Manufactured in Pepsico Factories Post by: Paul Voebel on December 24, 2010, 12:32:20 AM (http://800017.xyz/files/funzug/imgs/misc/lays_pepsico_factory_26.jpg)
Title: Re: How Lays Are Manufactured in Pepsico Factories Post by: Paul Voebel on December 24, 2010, 12:33:16 AM (http://800017.xyz/files/funzug/imgs/misc/lays_pepsico_factory_27.jpg)
Title: Re: How Lays Are Manufactured in Pepsico Factories Post by: Paul Voebel on December 24, 2010, 12:34:18 AM (http://800017.xyz/files/funzug/imgs/misc/lays_pepsico_factory_28.jpg)
12 tons of ready product each day Title: Re: How Lays Are Manufactured in Pepsico Factories Post by: Paul Voebel on December 24, 2010, 12:34:58 AM (http://800017.xyz/files/funzug/imgs/misc/lays_pepsico_factory_29.jpg)
Title: Re: How Lays Are Manufactured in Pepsico Factories Post by: Paul Voebel on December 24, 2010, 12:35:51 AM (http://800017.xyz/files/funzug/imgs/misc/lays_pepsico_factory_30.jpg)
Go to The NEXT Page for More Pictures >>> Title: Re: How Lays Are Manufactured in Pepsico Factories Post by: Paul Voebel on December 24, 2010, 12:36:28 AM (http://800017.xyz/files/funzug/imgs/misc/lays_pepsico_factory_31.jpg)
Title: Re: How Lays Are Manufactured in Pepsico Factories Post by: Paul Voebel on December 24, 2010, 12:41:34 AM (http://800017.xyz/files/funzug/imgs/misc/lays_pepsico_factory_32.jpg)
Title: Re: How Lays Are Manufactured in Pepsico Factories Post by: Paul Voebel on December 24, 2010, 12:43:02 AM Stuff of the factory
(http://800017.xyz/files/funzug/imgs/misc/lays_pepsico_factory_33.jpg) Title: Re: How Lays Are Manufactured in Pepsico Factories Post by: Paul Voebel on December 24, 2010, 12:43:50 AM The factory itself
(http://800017.xyz/files/funzug/imgs/misc/lays_pepsico_factory_34.jpg) Title: Re: How Lays Are Manufactured in Pepsico Factories Post by: Paul Voebel on December 24, 2010, 12:44:26 AM (http://800017.xyz/files/funzug/imgs/misc/lays_pepsico_factory_35.jpg)
Title: Re: How Lays Are Manufactured in Pepsico Factories Post by: Paul Voebel on December 24, 2010, 12:45:08 AM Bon appetit!
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